We found a website you might be interested in regarding steam trap testing. Proficient Technologies is a leader in testing steam traps, steam system audits, venturi steam traps, and related services and products.  All of their field techs have over 15 years experience.

You can expect steam trap testing with experience and confidence when you choose Proficient Technologies.

Steam Trap Testing Are Included In Our Steam Trap Studies

What are steam traps and why is inspecting and checking them crucial?

Steam traps separate the steam system from the condensate system. Steam traps are mechanical devices that can fail in the open or closed position. When a steam trap fails outdoors position, the energy that was added at the boiler is lost into the condensate return system. The energy included in steam is just used when it condenses in a heat exchanger and releases its hidden heat to the desired procedure.

It is at this point the steam trap must permit this condensate into the condensate return system. A steam trap that fails in the closed position does not permit the condensate to get in the condensate return system. This condensate will sub cool (cool listed below saturation temperature) in the steam line or heat exchanger and form carbonic acid which will attack the piping and its elements, nevertheless, there is not an energy loss related to steam traps stopped working in the closed position. Regular steam trap surveys are needed to recognize the defective steam traps for repair or replacement.

Proficient Technologies utilizes a combination of temperature measurement (infrared electronic camera), ultrasonic evaluation and visual evaluation to test and evaluate steam traps. All steam systems are vibrant and distinct to some degree. No 2 mechanical rooms, never ever mind steam systems, are going to be the very same. Our trained specialists examine the steam system in the mechanical space (and/or structure) as an entire and take this details into account when evaluating each steam trap. What our trained property surveyor would be looking for previous to beginning trap testing would include:

Exactly what are the trap applications & proximity to one another?
Exactly what remains in service?
What are the awaited condensate loads of each application?
A normal 3/4″ F&T steam trap has a capability of 1,075 lbs of condensate per hour @ 15 psi. What is truly present, based upon the application, might be anywhere from 1 to 500 pounds per hour! Temperature levels, and particularly, ultrasonic sound generated, will vary and change
with various condensate loads. This frequently leads to a misdiagnosis of a dripping steam trap.
Size of condensate return system, pipe diameters and lengths, and exactly what to anticipate based upon the cumulative loads of all traps in the area.
Visual Trap Examination: The best way to “test” a steam trap is to aesthetically observe its discharge. This can be done in specific setups where the condensate is not being returned or when the appropriate valves or test “tees” are installed. Similar observations can be made at a vented condensate receiver in a mechanical room.
We stand behind our steam trap study results with optional measurement and confirmation reporting. Steam traps that we recognized as malfunctioning are documented with digital and infrared photographs. While IR images can’t be entirely counted on to determine a steam trap as leaking by or stopped working open, an image of the trap after it has actually been repaired or replaced will show definitive proof of the previous heat source in the condensate system being minimized.

-Steam Trap Testing With Experience and Confidence
-Steam trap screening steam is hard, and we have found that numerous “professionals” struggle to correctly evaluate a difficult application. Labor and materials for repair work is pricey therefore it is imperative the steam trap survey is of highest quality to insure post repair work energy cost savings. There really is no replacement for experience. -Skilled Technologies’ has actually been carrying out steam trap surveys consistently considering that 1996.

With confidence in the results the labor and product to make the repairs are easily justified. Proficient Technologies offers several convenient alternatives to accomplish this. We can:

-Provide an Expense of Material with instructions on exactly what must be done at each defective trap location and function as technical support for your personnel or specialist.
-Supply a turnkey solution and carry out the repair work or replacements for you.
-We don’t have any special agreements so we can utilize steam traps produced by the maker of your choice

Proficient Technologies makes use of a combination of temperature measurement (infrared cam), ultrasonic evaluation and visual assessment to test and examine steam traps. Our experienced specialists examine the steam system in the mechanical space (and/or structure) as an entire and take this info into account when evaluating each steam trap. Visual Trap Evaluation: The best way to “check” a steam trap is to aesthetically observe its discharge. While IR images cannot be entirely relied on to recognize a steam trap as dripping by or failed open, a photo of the trap after it has been repaired or replaced will show conclusive proof of the prior heat source in the condensate system being lowered.

Steam trap screening steam is not easy, and we have actually found that numerous “experts” struggle to correctly evaluate a tricky application.

Offer us a call at 843-681-5157 or visit us at http://proficienttechnologies.com so we can discuss your needs and steam trap survey goals and goals! We anticipate performing steam trap testing you can count on.